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Thread: KTM 525 SMR Oil Change Surprise

  1. #1
    Senior Member Keyser Soze's Avatar
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    KTM 525 SMR Oil Change Surprise

    So I just did my first oil change on the new to me 525. Several of these little guys were stuck to the magnetic drain plug and more came rolling out with oil. I cant think if anything internal that would have bearings that small. Any ideas?


  2. #2
    Local jerk Yearly Supporter
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    Re: KTM 525 SMR Oil Change Surprise

    Well there's your problem right there.

  3. #3
    Exposed Member Lifetime Supporter Bashed's Avatar
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    Re: KTM 525 SMR Oil Change Surprise

    Does it have a slipper/auto clutch?
    It looks like ramp-up bearings.
    Hard to forcast over the internet.
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  4. #4
    Gold Member Bueller's Avatar
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    Re: KTM 525 SMR Oil Change Surprise

    I believe the SMR's do have a slipper.


  5. #5
    Senior Member Keyser Soze's Avatar
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    Re: KTM 525 SMR Oil Change Surprise

    As far as I know it's not a slipper from the factory. I have a hinson slipper sitting right here and from what I can see there aren't any tiny ball bearings in it.

  6. #6
    Senior Member vort3xr6's Avatar
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    Re: KTM 525 SMR Oil Change Surprise

    INB4HENRYKTMH8

  7. #7
    Senior Member Keyser Soze's Avatar
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    Re: KTM 525 SMR Oil Change Surprise

    After some more research it appears to be part of the "locking lever" Feck! There's 8 little bearings in there. Found 6 and some metal shavings.
    Last edited by Keyser Soze; Mon Apr 16th, 2012 at 11:19 AM.

  8. #8
    Senior Member TFOGGuys's Avatar
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    Re: KTM 525 SMR Oil Change Surprise

    Couple of places I can think of: Water pump bearings, camshaft bearings, left transmission mainshaft, shift drum. Pretty much all of the other engine bearings are rollers, not balls. If I had to bet based on the size of the balls, I'd guess shift drum.
    Thanks, Jim
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  9. #9
    Senior Member brennahm's Avatar
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    Re: KTM 525 SMR Oil Change Surprise

    This is too easy. Good luck with it man.

  10. #10
    Senior Member TFOGGuys's Avatar
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    Re: KTM 525 SMR Oil Change Surprise

    Quote Originally Posted by Keyser Soze View Post
    After some more research it appears to be part of the "locking lever" Feck! There's 8 little bearings in there. Found 6 and some metal shavings.
    Locking lever=shift drum detent. Easy to access from the right side of the engine, and only about a $15 part. Now if you can just find the rest of 'em. Hopefully it didn't damage the shift drum.

    http://partsfinder.onlinemicrofiche....&B=36&Action=O
    Thanks, Jim
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  11. #11
    Senior Member Keyser Soze's Avatar
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    Re: KTM 525 SMR Oil Change Surprise

    Quote Originally Posted by TFOGGuys View Post
    Locking lever=shift drum detent. Easy to access from the right side of the engine, and only about a $15 part. Now if you can just find the rest of 'em. Hopefully it didn't damage the shift drum.

    http://partsfinder.onlinemicrofiche....&B=36&Action=O
    What exactly does this little POS part do? Apparently these failed all the time in the older RFS motors.

  12. #12
    Senior Member TFOGGuys's Avatar
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    Re: KTM 525 SMR Oil Change Surprise

    Quote Originally Posted by Keyser Soze View Post
    What exactly does this little POS part do? Apparently these failed all the time in the older RFS motors.
    It's the roller that rides on the detent cam on the shift drum, basically it makes sure the shift drum rotates into the correct position to make sure the transmission is IN a gear(or neutral). If you've been experiencing vague shifts, false neutrals, etc., this is probably the culprit.
    Thanks, Jim
    TFOG Wheelsports, LLC
    www.tfogracing.com
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    Calling an illegal alien an "undocumented immigrant" is like calling a drug dealer an "undocumented pharmacist"



  13. #13
    Senior Member Filo's Avatar
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    Re: KTM 525 SMR Oil Change Surprise

    Quote Originally Posted by Keyser Soze View Post
    So I just did my first oil change on the new to me 525. Several of these little guys were stuck to the magnetic drain plug and more came rolling out with oil. I cant think if anything internal that would have bearings that small. Any ideas?
    Forget your engine troubles - you need a mani/pedi stat! How you gonna roll all metro with nails like that?


    PS - Sorry about the motor.
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  14. #14
    Senior Member willb003's Avatar
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    Re: KTM 525 SMR Oil Change Surprise

    HAHA, as soon as I read the title I knew what it was gonna be. Deff. locking lever.

    Sorry about the bad luck. Hopefully everything else is ok.

    Fucking KTM's

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