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Thread: 02 KTM 520 EXC

  1. #1
    Senior Member Wrider's Avatar
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    02 KTM 520 EXC

    So who's got experience with these? KTM is a good manufacturer obviously, but looking for people who have experience with this particular model. May have a trade going in the works for one!

  2. #2
    Senior Member Vehicle 1's Avatar
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    Re: 02 KTM 520 EXC

    I own one and I love the thing. It has loads of power (that can get you in trouble if not careful) and it handles well. I've done normal trails, dirt roads, single track, canyons, hwy... it does it all. I did install a fan and changed the radiator cap since the thing kept pissing coolant, this is apparently a common issue. Try to fix the jetting first though if it ends up happening to you.
    I do check/adjust the valves once per season, and change the oil/filters often; these things have barely any oil in them.
    636 '04
    DRZ400SM '08
    EXC 520 '02

  3. #3
    Gold Member Bueller's Avatar
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    Re: 02 KTM 520 EXC

    Not sure what you want to know. They have an issue with running hot which can be remedied with the "Hard Parts" fan kit. The side stand sucks like it does on all KTM enduros.
    Loc-tite kickstart and gearshift bolts.


  4. #4
    Senior Member Wrider's Avatar
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    Re: 02 KTM 520 EXC

    Hmmm ok. I'm basically just trying to find out if it's a decent do-it-all bike which it sounds like it is. Nobody has any major issues with them? And like any KTM of course locktite on those bolts haha.

  5. #5
    Senior Member Dr. Joe Siphek's Avatar
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    Re: 02 KTM 520 EXC

    gonna have to add one more logo into your avatar buddy! GET IT!!!
    ~Travis~
    It's okay...I'm a Doctor.
    Originally Posted by Keyser Soze
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  6. #6
    Princess of Prius Sean's Avatar
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    Re: 02 KTM 520 EXC

    Drink the orange Kool-aid, it tastes good going down.

  7. #7
    Senior Member Dr. Joe Siphek's Avatar
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    Re: 02 KTM 520 EXC

    but it's still suzuki yellow when it comes out!!!
    ~Travis~
    It's okay...I'm a Doctor.
    Originally Posted by Keyser Soze
    Everybody on CSC knows everything
    2003 GSX-R600 - Former Love
    2003 Kawasaki ZX6R - Former Love
    1999 Suzuki TL1000R - Former Love
    2004 DRZ400E - New Dirty
    2002 KFX 650 - Quad

  8. #8
    Princess of Prius Sean's Avatar
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    Re: 02 KTM 520 EXC

    Quote Originally Posted by Dr. Joe Siphek View Post
    but it's still suzuki yellow when it comes out!!!
    I'm not really sure how I can argue that?

    Yes, Suzuki's are like urine. Better?

  9. #9
    Senior Member Wrider's Avatar
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    Re: 02 KTM 520 EXC

    Lol ok well if it checks out I may have a bike finally...

  10. #10
    Senior Member Aracheon's Avatar
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    Re: 02 KTM 520 EXC

    Quote Originally Posted by Sean View Post
    I'm not really sure how I can argue that?

    Yes, Suzuki's are like urine. Better?


    Correction: my Suzuki can run on urine.
    Chris

    Quote Originally Posted by ~Barn~ View Post
    There's nothing that will ever replace the warm feeling of a perfectly blipped 6th-to-4th downshift, that drops right lane traffic like 1st first semester chem-lab.

  11. #11
    Princess of Prius Sean's Avatar
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    Re: 02 KTM 520 EXC

    Quote Originally Posted by Aracheon View Post
    Correction: my Suzuki can run on urine.
    I thought only KLR's could do that?

  12. #12
    Senior Member Aracheon's Avatar
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    Re: 02 KTM 520 EXC

    Quote Originally Posted by Sean View Post
    I thought only KLR's could do that?
    The DRZ is almost as ghetto as the KLR.
    Chris

    Quote Originally Posted by ~Barn~ View Post
    There's nothing that will ever replace the warm feeling of a perfectly blipped 6th-to-4th downshift, that drops right lane traffic like 1st first semester chem-lab.

  13. #13
    Princess of Prius Sean's Avatar
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    Re: 02 KTM 520 EXC

    Quote Originally Posted by Aracheon View Post
    The DRZ is almost as ghetto as the KLR.
    Just cause you own one, buddy!

  14. #14
    Senior Member Aracheon's Avatar
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    Re: 02 KTM 520 EXC

    Quote Originally Posted by Sean View Post
    Just cause you own one, buddy!

    Chris

    Quote Originally Posted by ~Barn~ View Post
    There's nothing that will ever replace the warm feeling of a perfectly blipped 6th-to-4th downshift, that drops right lane traffic like 1st first semester chem-lab.

  15. #15
    Gold Member Zach929rr's Avatar
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    Re: 02 KTM 520 EXC

    I've had it up to here with the drz hate


    ____
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  16. #16
    Senior Member Aracheon's Avatar
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    Re: 02 KTM 520 EXC

    Quote Originally Posted by Zach929rr View Post
    I've had it up to here with the drz hate


    ____


    Hey, I love my DRZ.
    Chris

    Quote Originally Posted by ~Barn~ View Post
    There's nothing that will ever replace the warm feeling of a perfectly blipped 6th-to-4th downshift, that drops right lane traffic like 1st first semester chem-lab.

  17. #17
    Gold Member Bueller's Avatar
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    Re: 02 KTM 520 EXC

    My 525 was an awesome bike and did many things very well. As a street supermoto it was the best thing I could find to do the conversion to. 6 speed wide ratio tranny makes it a great highway tard, with a top speed of 98mph down the straight of Pueblo with the wheel size adjusted to the measured circumfrence of the 120/70 Oh by the way it is a great track bike w/ street gearing.

    Now for the dirt it was arguably the best all around dirtbike I have ridden, unfortunately it is not the funnest. I am a 2 stroke nut and absolutely love the way my 300 rides. The 525 was a very close almost even ride but I stayed with the thrill, couldn't justify 2 dirts and racing this year. I will own another (with an aftermarket kick stand).


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